GEOPANEL – modular plastic formwork for walls

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GEOPANEL MATERIAL
Acrylonitrile butadiene styrene ABS
Thermal expansion coefficient 0,05mm/m/°C
DIMENSIONS
Length 1200mm
Height 600mm
Thickness 80mm
HANDLE
Material naylon
Lightweight and intuitive
Complete attachment with a simple 90° turn
Strength thanks to specially developed materials
Brand: GEOPLAST

GEOPANEL – Reusable Modular ABS Formwork for Construction Works

The GEOPLAST® plastic formwork is a lightweight modular system made of durable ABS plastic, designed for the construction of walls, foundations, and columns.
It is a patented formwork system consisting of panels of various sizes that are easily connected using nylon handles.

By combining panels, it is possible to create wall structures of different thicknesses — 20, 25, 30, 35, or 40 cm.

Main specifications

  • GEOPANEL 120 × 60: the main panel withstands up to 60 kN/m² and easily forms walls with a grid of 0.6 m up to 3.6 m in height;

  • Each panel weighs only 11 kg, allowing manual handling without cranes or lifting equipment;

  • Quick and easy assembly — can be installed by a single worker;

  • All elements have a standard height of 600 mm and are combined as needed for each structure;

  • Can be reused more than 100 times, ensuring long-term cost efficiency;

  • Concrete does not adhere to the plastic surface, enabling easy removal and quick cleaning using only water;

  • Panels can be dismantled and stored even in humid environments.

Advantages of the GEOPLAST formwork system

Speed

  • Weighing just 11 kg, GEOPANEL® can be installed by one person thanks to its lightness and modular design;

  • Panels are fixed using nylon handles, secured with a simple 90° rotation;

  • No special surface treatment is required before concreting or during assembly.

Easy assembly

  • The outer panel structure includes edges and holes that simplify alignment and installation;

  • Panels have holes for standard spacers and tie rods, compatible with accessories used in traditional metal formwork systems.

Effortless removal

  • Concrete does not stick to the plastic surface, so the formwork is easy to strip;

  • Cleaning is done with plain water — no detergents or solvents required.

Efficient storage

  • The system is fully demountable and can be stored even in damp conditions without damage or deformation.

Modular design

  • All GEOPANEL® elements have a standard height of 60 cm and come in lengths of 25, 30, 40, and 120 cm;

  • Panels require no cutting or adjustment, as they are already optimized for direct installation.

Mobility

  • Equipped with handles, panels can be easily disassembled and moved around the site without cranes or mechanical aids.

Reusability

  • Highly economical compared to traditional systems;

  • Low maintenance and capable of over 100 reuse cycles when used properly.

Result

Walls built with GEOPANEL have a smooth, high-quality concrete finish, which can be left exposed without additional surface treatment.

GEOPANEL – Size Table

Reusable Modular ABS Formwork for Construction Works

GEOPANEL 120 X 60: The main panel can withstand up to 60 kN/m2.
GEOPANEL
Product Actual size (mm) Material Weight (kg) Number of handles Price €/pcs.
GEOPANEL 120 x 60 1210 x 605 x 80 ABS 11,00 12 123
GEOPANEL 20 x 60 202 x 605 x 80 ABS 2,38 5 64
GEOPANEL 25 x 60 252 x 605 x 80 ABS 2,62 5 68
GEOPANEL 30x 60 303 x 605 x 80 ABS 2,94 5 72
GEOPANEL 35 x 60 353 x 605 x 80 ABS 3,36 6 74
GEOPANEL 40 x 60 404 x 605 x 80 ABS 3,70 6 76
Internal angle GEOPANEL (303 x 100) x 605 x 80 ABS 4,01 5 78
External angle GEOPANEL (252 x 80) x 605 x 80 ABS 3,12 5 74
GEOPANEL WP/CL
*GEOPANEL WP -18/21/27 100 x 605 x 80 ABS 1,4 4 40
GEOPANEL CL 20-25-30 460 x 605 x 80 ABS 5,25 6 79
GEOPANEL CL 35-40-45 610 x 605 x 80 ABS 6,28 7 83
ACCESSORIES
Handle   naylon 0,10   3,43
Barbell F-UN2000 2000 х 60 х 60 steel 9,50   123
Plug 25   PE HD 0,006   0,31
Plug 43   ABS 0,014   0,98
*Geopanel WP is a simple and lightweight element available in three sizes, which can also interact effectively with wooden formwork elements with a thickness of 18, 21, and 27 mm.

 

Elements of the Geopanel plastic formwork system

Geopanel 120×60

Geopanel 40×60

Geopanel 35×60

PANEL 120

Element 120 x 60 cm
Actual size: 121 x 60.5 cm
Material: ABS.
Element weight: 11 kg

PANEL 40

Element 40 x 60 cm
Actual size: 40.4 x 60.5 cm
Material: ABS.
Element weight: 3.80 kg

PANEL 35

Element 35 x 60 cm
Actual size: 35.3 x 60.5 cm
Material: ABS.
Element weight: 3.36 kg

Geopanel 30×60 Geopanel 25×60 Geopanel 20×60

PANEL 30

Element 30 x 60 cm
Actual size: 30.3 x 60.5 cm
Material: ABS.

Element weight: 2.95 kg

PANEL 25

Element 25 x 60 cm
Actual size: 25.2 x 60.5 cm
Material: ABS.
Element weight: 2.62 kg

PANEL 20

Element 20 x 60 cm
Actual size: 20.2 x 60.5 cm
Material: ABS.
Element weight: 2.38 kg

Inner corner

External angle

End element

INTERIOR CORNER

Element 30 x 10 x 60 cm
Actual size: 30.3 x 60.5 cm
Material: ABS.
Element weight: 3.20 kg

OUTER CORNER

Element 30 x 10 x 60 cm
Actual size: 30.3 x 60.5 cm
Material: ABS.
Element weight: 3.10 kg

Panel for closing wall ends,

attached to Geopanel panels using handles.

Geopanel CL has three rows of holes for handles,

so it can be used for walls

or columns of various thicknesses. The central

holes allow for the passage of tie bolts.

Holes not used by anchor rods

can be closed with standard Geopanel plugs.

 

DOWNLOAD / VIEW CATALOGS

Geotub Panel - Manual

Formwork Solutions EN - Catalogue

GEOPLAST 2022 - Catalogue

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